IN MOULD DECORATION
IN-MOLD LABELING, IN-MOLD DECORATING, IMD and injection moulding
In-mold labeling (IML) or in-mold decorating (IMD) is a process of decorating or labeling injection molded plastic parts or components during the plastic injection molding cycle. The label becomes an integral part of the final product, creating a fully decorated item at press.
In this process, a pre-printed label or decorated lm is inserted in the open plastic injection mold and held in place via vacuum ports, electrostatic charge, or other method. When the mold is closed, plastic resin is injected into the mold, encapsulating the label permanently within the finished part.
The IMD is a technology that enables to answer to the market’s and designer’s increasing requests to create modern graphics, with attractive graphic layout and with complex 3D geometries on plastic.
This technology to decorate the plastic is today the best and unique solution to create frontal parts with curved shapes, particular finishes with gloss and soft feeeling and unconventional graphic effects beyond the traditional screen printing and pad printing on flat surfaces.
Tastitalia, leader in the IMD production, is glad to offer a unique solution the following advantages: durability, high color and graphic depth, design versatility, wear, scratches and solvents resistance, accurate position of symbols, backlight technology.
IMD is most commonly used on durable products with long life spans, such as appliances, medical devices, automotive components, and other durables goods. It is employed on thick walled, lower cavity injection mold machines. The label material varies as does the thickness in order to meet the durability requirements. Life span of these products is measured in years, not months. These labels enhance the product aesthetically, communicate important safety information and represent the brand.
STRENGHTS – Combining the decoration process with the molding process adds durability, decreases manufacturing costs and creates design exibility.
DURABLE – graphics are impossible to remove without destroying the plastic part and will remain vibrant for the life of the part. Options are available for enhanced durability in harsh enviornements and chemical resistance.
COST EFFECTIVE –elimates post-molding labeling, handling and storage. It reduces WIP inventory, and the additional time required for post-production decoration, on-site or off-site.
FLEXIBLE DESIGN – available in a wide range of colors, effects, textures and graphic options and can replicate even the most challenging looks like stainless steel, wood grains and carbon fiber.